Fike's Patented G2 Manufacturing

Premium - Pre Bulge
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While bulging the metal, an engineered reversal point is implemented, which allows for precise control of the disc’s burst pressure. This technique allows us to “control the reversal,” creating an ultra-reliable disc that’s proven to withstand in excess of 100,000 cycles.

Laser or Milled
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Scoring and coining methods used to create the disc’s opening feature may cause microscopic mechanical damage, resulting in loss of burst tolerance control. G2’s laser ablating and milling technologies remove material rather than compress it, greatly enhancing performance and reliability.

Standardized
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Most configurations of G2 rupture disc sizes, burst pressures and materials have been pre-engineered and pre-calculated. Therefore, a rupture disc with any combination of variables may be manufactured with maximum reliability and the shortest lead times in the industry.

What Does G2 Mean for You?

Superior Reliability

Superior Reliability

Features our highest operating ratio of 95 percent, allowing production facilities to run at full capacity without worry of altering burst pressure.

Laser Ablation

Extraction Scoring

Opening feature is laser-ablated or milled, not scored, providing an ultra-reliable line of weakness not found in work-hardened scoring methods.

Life Cycle

High Life Cycle

Superior cycling performance for processes running from full vacuum to 95 percent of burst pressure. Extremely high cycle life profiles available for less demanding cyclic conditions.

RD

Backpressure/Vacuum Resistant

Concave surface faces the process side and can withstand full vacuum without added support; also ideal for in situ testing of pressure relief valves.

G2 Product Family

Atlas_RD500,300

RD500 Atlas®

Function

Offers burst pressures up to 1500 PSIG (103.42 BARG) and sizes up to 42" while still featuring 95/100 (ASME/EN ISO 4126-2) percent operating ratio, liquid or vapor service, back-pressure resistance and unrivaled cycling capability.

Operating Ratio

95% of marked burst pressures over 40 psig (2.76 barg) – ASME

95% of minimum burst tolerance for burst pressures less than or equal to 40 psig (2.76 barg) – ASME and EN ISO 4126-2

100% of minimum burst pressure over 40 psig (2.76 barg) – EN ISO 4126-2

Datasheet

G2 Premium

RD520 Axius®

Function

Designed for use in the most challenging industrial pressure relief applications, the reverse-acting, problem-solving RD520 AXIUS rupture disc is available in a range of corrosion-resistant materials and has the tightest burst tolerances available.

Operating Ratio

95% of marked burst pressures over 40 psig (2.76 barg) – ASME

95% of minimum burst tolerance for burst pressures less than or equal to 40 psig (2.76 barg) – ASME and EN ISO 4126-2

100% of minimum burst pressure over 40 psig (2.76 barg) – EN ISO 4126-2

Datasheet

RD540 (2)

RD540 Ultra Low Pressure

Function

First high-performance metallic rupture disc for use in very low-pressure applications such as glass lined reactors. Ideal replacement for graphite rupture discs.

Operating Ratio

90% Operating Ratio

Datasheet

Axius SC w BI wrapped

Axius® SC Hygienic Disc

Function

Free of any indentations or crevices which may trap process contaminants and designed with CIP/SIP functionality makes Axius® SC ideal for bio-tech, pharmaceutical and food and beverage applications.

Operating Ratio

95% operating ratio

Datasheet

Examining Opening Features

Evaluating quality of laser ablated rupture disc
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Two rupture discs may appear quite similar, but viewing them at a microscopic level may reveal a different story.

Scored or Coined rupture disc
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Score blade produces inconsistent trench geometry and heat transfer, which may result in performance degradation.

Laser Ablated Rupture Disc
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Laser ablation vaporizes the material, leaving the rest untouched. This results in a much more predictable, and reliable, rupture disc.

Premium Pressure Relief Thought Leadership

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Minimizing Hydrogen Leakage from PRVs with Upstream Rupture Discs

Hydrogen processes often use pressure relief valves (PRVs) to protect against overpressure events, but these devices are susceptible to leaking valuable and flammable hydrogen emissions. Learn how rupture discs may be used in tandem with PRVs to minimize leaking and improve cost of ownership.

Read On »

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How to Prevent Embrittlement

Embrittlement is a loss of metal ductility caused by exposure to hydrogen that can lead to severe damage and failures of critical process components. Because rupture discs are considered critical process component, learn how Fike safeguards rupture discs from embrittlement.

Read On »

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Preventing Contamination with Rupture Discs

Combating product contamination is critical because of the effect an impure batch can have on the business and most importantly to its users.

Read On »

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Hydrogen Embrittlement

Hydrogen embrittlement causes metals to become brittle as a result of the introduction and diffusion of hydrogen into a material. This phenomenon causes reduced ductility and a lessening of load-bearing capacity below the anticipated proof or yield strength of the susceptible materials.

Read On »

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